15 Years into Reliability Project Implementation/Training/Consultancy for Solar Tracker, Automobile, Defence, Oil & Gas, Chemical and Cement Companies, Power Plants, Fertilizer, Aluminum Plants Equipment.
Product Reliability Expertise
Played Key-role in Design for Reliability DFR Projects involving Design/Process-FMEA, P-Diagrams, Interface Matrix, PFD Product->Process characteristics mapping Expertise in Warranty Analysis, Reliability Prediction (MIL-217), Test-Plan DVPR Design Review DRBFM, Root Cause Analysis RCA. Failure Reporting and Corrective Action System FRACAS feed-back into Design FMEA.
Process Plant Equipment Reliability Expertise
Reliability Availability and Maintainability RAM using Reliability Block Diagram- RBD and Monte-Carlo Simulation, Equipment Criticality Analysis ECA, FMECA and Reliability Centered Maintenance RCM for Maintenance Optimization PMO and Standard Maintenance Procedure Development SMP for human Reliability. What-IF Analysis for decision making on Redundancy Planning, Event Tree analysis, Life Cycle Costing LCC Analysis, Maintenance Modelling critical spare-parts identification.
Reliability Training and Consulting Expertise
Trained 1500+ Engineers on Life Data Analysis LDA, RBD Modelling FMEA, Reliability Growth RGA (Crow-AMSAA). Delivered 60+ projects on RAM of Process Plants Gas Booster Stations, Crude Gathering Centres, Compressors, Motors, Bucket Elevators, Conveyors, FD Fans etc., Warranty Analysis, RCM, Weibull AKA Life data Analysis.
Expert with Software Tools like ReliaSoft Weibull++, BlockSim, ALTA, RGA, RCM++, XFRACAS, Windows Server, SQL, Application Programming Interface APIs via VBA